Wireless Vibration Sensors by TE Connectivity for Smarter IIoT Solutions

TE Connectivity IoT Wireless Vibration Sensors enhance industrial monitoring with exceptional accuracy. These sensors are designed to perform reliably in challenging conditions due to their robust construction. The LoRaWAN wireless sensors are both stable and adaptable, ensuring longevity in various environments. With the integration of sensor fusion technology, they effectively manage strong vibrations and shocks. Additionally, small NTC thermistor sensors and AMR position sensors excel in extreme heat, oil, or dusty environments. These innovative designs make them invaluable for advancing industrial solutions. As a trusted Silicon Transistor Distributor, we also provide components that complement these advanced sensor technologies.

Key Takeaways

• TE Connectivity's wireless vibration sensors help find problems early. This prevents expensive equipment failures in industries.

• These sensors work well in very hot, cold, or tough places. They are dependable for many industrial uses.

• Their batteries last up to 10 years, cutting down on repairs. This saves both time and money.

• They connect with IIoT platforms to give live data updates. This helps make better choices and work more efficiently.

• Users can adjust settings to fit their needs. This boosts productivity and improves product quality.

Features of TE Connectivity IoT Wireless Vibration Sensors

Advanced Sensing Capabilities

Single- and three-axis piezoelectric accelerometers

TE Connectivity's wireless sensors use special accelerometers to track vibrations. These accelerometers work on one or three axes for better data. They collect detailed information, making them great for checking pumps, gearboxes, and turbines. Their strong build means they last long and need little care, even in tough places.

Wide 10kHz bandwidth for comprehensive vibration monitoring

The sensors can check a wide range of vibrations with their 10kHz bandwidth. This helps them notice small vibration changes early. By catching these changes, they help industries avoid problems and keep running smoothly.

Embedded Signal Analysis

FFT signal analysis for real-time and accurate data processing

These sensors have built-in FFT tools to study vibration data fast. This feature processes data directly in the sensor, saving energy and space. It also helps users act quickly by giving accurate information. This smart design supports better maintenance and reduces delays.

Rugged Design for Harsh Environments

Operates in extreme temperatures from -40°C to +60°C

The sensors are made to handle very hot or cold conditions. They work well between -40°C and +60°C, making them useful in many industries like energy and transport.

Compact and lightweight design for versatile applications

These sensors are small and light, so they’re easy to install. They are made with strong materials and are sealed to block dust and water. This makes them reliable and long-lasting, even in hard environments.

Technical Specifications of IoT Wireless Vibration Sensors

Long Battery Life

Lasts up to 10 years without needing a new battery

TE Connectivity's sensors are built to last a long time. The XS770A Wireless Vibration Sensor uses a battery that works for up to 10 years. This long battery life means the sensors can monitor without stopping. They are perfect for important industrial tasks. Fewer battery changes save time and reduce work. Their strong design makes them reliable, even in tough places.

Programmability and Customization

Adjustable settings for specific monitoring needs

TE Connectivity's sensors let users change settings to fit their needs. These settings help track things like leaks, emissions, and repairs. The sensors can study data to find problems by comparing past and current info. This helps factories work better and make better products. Below is a table showing the benefits of these features:

Compatibility with IIoT Platforms

Works easily with the TE SensorConnect app

TE Connectivity's sensors connect smoothly with IIoT tools like the TE SensorConnect app. This makes it easy to check and manage sensor data. For example, in car factories, sensors track robots to prevent breakdowns. This saves time and boosts work speed. These sensors are also used in printing, packaging, and medical jobs. They send data wirelessly, helping many industries run better. This makes them a key part of modern industrial systems.

Uses in Industrial Monitoring Solutions

Main Applications

Pumps: Checking vibrations to stop problems and improve work

Pumps are important in industries like oil, water, and factories. IoT sensors watch pump vibrations to find problems early. This helps stop breakdowns and keeps pumps working well. For example, they can spot misaligned parts or balance issues. Fixing these early saves time and avoids bigger problems. These sensors help pumps last longer and work better.

Gearboxes: Keeping machines running smoothly and avoiding stops

Gearboxes are key parts of big machines and tools. IoT sensors check vibrations to find worn-out gears. This helps stop sudden machine failures. For example, in wind turbines, sensors track gearboxes to keep them running well. Using these sensors can cut repair costs by 30%. They make machines more reliable and efficient.

Turbines: Making energy systems work better and last longer

Turbines in power plants or green energy need close watching. IoT sensors give detailed vibration data to catch problems early. In energy systems, they check turbine blades and gearboxes for issues. This keeps turbines running smoothly and avoids interruptions. It also helps make energy production more reliable and eco-friendly.

Part in IIoT Platforms

Helping with smart fixes and better choices

IoT sensors are great for planning repairs before things break. Studies show they can cut factory costs by 40% and downtime by 50%. They collect live data to help industries make smart choices. For example, in factories, sensors watch robot arms for problems. This stops delays and saves money. Using data this way makes work faster and helps long-term goals.

The industrial IoT market is growing fast, with vibration sensors being very useful. New tech and rules make sensors more accurate and helpful for many jobs.

Built to last with little upkeep

IoT sensors are strong and work for a long time. Their long battery life means less fixing is needed. In oil and gas, they check for safety and stop leaks. These sensors stay reliable even in tough places. They save money and help machines last longer.

Benefits of TE Connectivity IoT Wireless Vibration Sensors

Easy to Install

Standard mounts for fast and simple setup

TE Connectivity's sensors are easy to set up with different mounts. These include metal stud mounts, magnetic mounts, and adhesive mounts. Metal stud mounts work best because they send vibrations clearly. Magnetic and adhesive mounts are good backups if studs aren't available. Soft or spongy mounts should not be used as they lower performance.

These mounts make setup quick and easy, saving time and effort. This makes the sensors perfect for busy industrial areas.

Better Efficiency

Real-time data helps fix problems early

TE Connectivity's sensors improve work by giving real-time data. This helps find problems before they get worse. For example, in HVAC systems, sensors check compressors and fans for too much vibration. In mining, they track big machines to avoid breakdowns. In aerospace, they find tiny vibration changes to keep things safe.

With real-time data, industries can fix things early, saving time and boosting productivity.

Saves Money

Long battery life and low maintenance cut costs

TE Connectivity's sensors save money with their long-lasting batteries. They can work for up to 10 years without needing a new battery. This means less time and money spent on maintenance. The sensors are also strong and work well in tough places, lowering costs even more.

Compared to older systems, these sensors perform better. They are easier to scale, have better batteries, and use IoT for wireless communication. They also process data directly, saving time and resources.

These features make the sensors a smart and affordable choice for industries, cutting costs and improving reliability.

Smarter Industrial Monitoring Solutions

Using IIoT platforms for better monitoring and control

Wireless vibration sensors work with IIoT platforms to improve monitoring. These platforms connect sensors, helping industries collect and use real-time data. By linking sensors to IIoT systems, workers can check equipment and spot problems early.

IIoT platforms make industrial work better in many ways:

• Managers can watch multiple sites remotely, saving money.

• Real-time tracking helps manage stock and avoid mistakes.

• Supply chains improve with live updates and better delivery plans.

• Energy use is tracked to cut costs on lighting and HVAC systems.

Adding sensors to IIoT platforms takes a few steps. Sensors first gather data from machines. This data goes to the platform for study. Smart tools check the data for issues and performance. Results show up on easy-to-read dashboards. Workers then use this info to fix problems fast and improve work.

Remote monitoring makes things even easier. Workers can check machines without being there. They can track leaks, repairs, and dangers quickly. Fixing these early keeps machines safe and reliable.

Connecting sensors to IIoT platforms helps industries work smarter. It lowers costs, improves decisions, and makes operations more efficient for the future.

TE Connectivity's wireless vibration sensors improve how industries monitor machines. They work well with IIoT platforms for smarter use. Factories using these sensors see big benefits:

These sensors give live data to help factories work better. They cut downtime and save money by spotting problems early. With predictive maintenance, machines stay reliable for a long time. These sensors help industries run smarter and more efficiently.

What makes TE Connectivity’s wireless vibration sensors special?

TE Connectivity’s sensors use advanced tools like piezoelectric accelerometers and FFT analysis. They are tough, work in extreme conditions, and connect easily to IIoT platforms. Their long-lasting batteries and adjustable settings make them great for industrial monitoring.

How do these sensors help with predictive maintenance?

The sensors gather live vibration data and study it with FFT tools. They find problems early, so industries can fix them before breakdowns happen. This saves time, cuts repair costs, and helps machines last longer.

Can these sensors work in tough environments?

Yes, TE Connectivity’s sensors work well in temperatures from -40°C to +60°C. They are small, sealed, and resist dust, water, and oil. This makes them perfect for hard jobs in mining, energy, and transport.

How do these sensors work with IIoT platforms?

The sensors send data wirelessly to IIoT tools like the TE SensorConnect app. They help industries check machines, find problems, and make smart choices using real-time data.

Which industries benefit the most from these sensors?

Industries like energy, factories, aerospace, and mining gain a lot. The sensors are used to watch pumps, gearboxes, turbines, and big machines. They make work faster, cheaper, and more reliable in many areas.

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